A Cold Rolled Steel Deep Drawing Component is unbeatable in its strength and accuracy. It’s found in automotive, electronics, and appliances. JCL is your partner that produces excellent components. We leverage skilled engineering and customization with trust and integrity. We have a decade of track record backing us to prove JCL’s life-long reliability in cold rolled steel deep drawing components.
With years of expertise behind us, we offer all sorts of deep drawing solutions.
cold rolled steel has a smooth and clean surface finish, which it gets from its room-temperature rolling process.
Cold rolled steel deep drawing gives the sheet metal uniform thickness, making it predictable as a metal.
Cold rolling imparts increased strength and hardness to the steel compared to hot-rolled steel, which makes it prevent cracks more efficiently.
Since cold rolled steel prevents cracks, it can be drawn more flexibly than hot-rolled steel.
The uniformity steel gets from cold rolling gives the cold rolled steel sheet consistent mechanical properties, including yield strength and tensile strength.
The cold rolled steel deep drawing process gives the metal tighter dimensional tolerances and helps create components with specific geometric requirements.
Manufacturers often choose cold rolled grain oriented steel when producing in high volume because it can maintain tight tolerances across large quantities of material.
Automotive fabricated parts examples include body panels or other parts of car body that require high strength, formability, and consistent thickness from cold rolled steel.
The construction industry also requires cold rolled steel for roofing, cladding, framing, and structural components.
Many home appliances, such as refrigerators, washing machines, dishwashers, and ovens, utilize cold rolled steel for the outer panels and structural elements for its formability.
Electronic components, cabinets, and casings get much protective housing benefits from cold rolled steel’s excellent electromagnetic properties, durability, and formability.
cold rolled steel is also used with cabinets, shelves, and frames for its smooth surface and various types of metal finishes.
Cold rolled steel’s high formability and consistency also prove useful for cold rolled steel for producing metal containers and packaging materials.
cold rolled steel is considered a reliable material in plumbing, construction, and transportation for its uniform thickness and smooth surface.
JCL, founded in March 2012, is a united team of engineers driven by trust, integrity, and communication. Past our manufacturing expertise, we imprint these values into every aspect of our business. At JCL, we transform dreams into reality through open communication and transparency. Come share our success and manufacture the most robust parts.
JCL has been proving its manufacturing capabilities since its inception in March 2012.
We value trust, integrity, and communication from concept to production.
We collaborate closely with you to create elaborate, custom-designed deep drawing parts.
We help you find the most cost-saving option for your project so that you can have maximum value.
Our dedicated team creates efficient workflows with advanced stamping techniques to guarantee swift turnaround times and on-time delivery.
Challenge: Cold sheet metal bending can sometimes lead to surface cracking or wrinkling.
Solution: JCL minimizes cracking by adjusting the deep-drawing parameters and lubricating tooling.
Challenge: cold rolled steel may have springback issues.
Solution: JCL compensates for springback by overforming the initial shape or incorporating secondary forming operations.
Challenge: Sheet metal bending tools can wear sometimes due to the abrasiveness of cold rolled steel.
Solution: JCL chooses metal bend tool materials with high wear resistance and optimizes them for longer durability. We also lubricate and properly cool our metal to reduce friction and wear.
Challenge: It can be challenging to tolerate tight dimensions in bended sheet.
Solution: JCL uses precise tooling and maintains equipment, like the sheet metal punch tool, molds, and parameters to keep tight tolerances.
Challenge: One obvious cold rolled steel defects would be that it’s more expensive than other materials.
Solution: JCL evaluates the cost-effectiveness for you. We consider the material scrap rates, production efficiency, and the final component's performance to see if it's the appropriate metal for you.
Challenge: Cold rolled steel deep drawing processes consume much more energy than other manufacturing methods.
Solution: JCL practices sustainable actions by using recycled steel, optimizing energy efficiency in production processes, and implementing waste reduction measures to minimize the environmental footprint.
Select the appropriate grade based on your application's requirements.
Just because cold forming steel is well-suited for complex shapes doesn’t mean you can pull any design on it. Design according to the radii and fillets to minimize stress concentrations and prevent cracking while avoiding sharp corners.
Know which cold rolled steel design you can do to accommodate the limitations of the material and the manufacturing process.
Understand what makes your selected cold rolled steel grade formable.
Learn which tooling and die design is appropriate to keep material consistency with high wear resistance.
You need to know what cold rolled steel properties your material needs to be annealed for so that it has enhanced ductility and reduced brittleness.
Find if your manufacturing company is adhering to quality standards and is testing the cold rolled deep drawing steel parts to meet the required mechanical properties and performance criteria.
Uncoiling Hot Rolled Steel Coil: JCL begins the process with hot-rolled steel coils. We uncoil the hot rolled steel coils and inspect them for surface defects and quality.
Pickling Chemicals: Next, we pickle chemicals with acids like hydrochloric acid to remove scales and oxides from the hot-rolled steel surface.
Cold Rolling Mill: Our cold rolling mill has rolling stands, tension reels, and other components needed to cold-roll the steel. It reduces the thickness and improves the surface finish of the material.
Coolants and Lubricants: We also use coolants and lubricants during cold rolling to control the steel temperature and reduce friction between the material and the rolling equipment.
Annealing Furnace (Optional): When it’s required to improve ductility, we sometimes need to heat-treat the cold rolled steel. For that, we use the annealing furnace.
Cutting Tools: We cut the cold rolled sheet into required shapes or sizes with shears or slitters.
Forming Dies and Tooling: The main ingredients are the forming dies and tooling, which shapes the cold rolled steel into your desired components. This tool has sheet metal punch, die, and mold designed according to your component geometry.
Inspection and Quality Control: We inspect the finished components. We check for accurate metal fabricating specifications and procedures and surface quality accuracy.
Packaging and Shipping: Finally, we package the final cold rolled steel components and prepare them for shipping to end-users or assembly plants.
We offer cold rolled steel grades with varying strength, ductility, and corrosion resistance.
We provide different surface finishes, including plain, polished, coated, or plated surfaces.
We customize the thickness and dimensions to meet performance criteria.
We give tight or standard tolerances based on the customer's precision requirements.
You can have optimum flexibility in your deep draw stamping formation with JCL.
We give production batch sizes in different sizes to cater to different customers.
Material Inspection: We thoroughly inspect incoming hot-rolled steel coils.
Process Controls: We monitor the entire cold rolled steel process.
Dimensional Accuracy: In every production step, we regularly check the dimensions of cold rolled components.
Surface Quality: We inspect component surfaces for scratches, dents, or imperfections.
Heat Treatment Verification: We verify the correctness of annealing or heat treatments.
Coating and Surface Treatment Inspection: We coat your surfaces properly and provide the required protection.
Employee Training: We train our employees on quality control procedures. They know how to operate every process with careful consideration.
Customer Feedback: We try to connect with our customers and regularly collect and analyze customer feedback in various ways.
Customer contacts us for inquiries and requests for cold rolled steel components.
We respond with a detailed quote.
Once they accept, we move on to the prototyping (if needed).
We procure hot-rolled steel coils from reputable suppliers and inspect the material.
After planning the production, we move on to the cold rolling process.
We implement quality control measures.
We carefully package the precision sheet metal fabrication for transportation and storage.
The best is series austenitic stainless steels (300 series.) 304L has high Nickel content, often used for deep drawing applications.
Cold stamping steel produces a flat product. By cold rolling steel, you get a thin metal, e.g., wire. Cold rolled steel is basically just hot rolled steel that has been further cooled.
Cold rolled steel has 20% greater strength than hot rolled steel, which makes it excellent for high-stress uses. Their surface finish is also smoother. It’s wholly rust-free and scale-free.
Cold rolled steel is the hot rolled steel that has been cooled and then rolled or annealed at a lower temperature. The name “cold rolled steel” comes from its lower temperature.
We are excited to collaborate with you!
If you have any questions about our products or require custom machining services, please don’t hesitate to reach out to us. We are here to assist you and provide the solutions you need.
