Aluminium Deep Drawing Components

JCL takes your ideas and turns them into deliverable products. We take great care throughout the aluminium deep drawing process to maintain trust and integrity. So, we maintain transparency, ethics, collaboration, and constant communication with our customers and partners.

Dimensional Accuracy

We use high-quality aluminium bender and employ quality control measures. And you get precise dimensions for any component's proper fit and performance.

Material Properties

We choose alloys based on the needed strength, formability, and corrosion resistance. And you get the suitable properties your custom aluminium fabrication deserves.

Surface Finish

We create your desired finish according to the aesthetics, functionality, and production costs.

Wall Thickness

We provide precise specifications for wall thickness and control the thickness accordingly. 

So you don’t have to worry about structural integrity or defects.

Formability

We consider the formability of the chosen alloy and design during aluminium bending. No metal ever breaks or tears.

Cost-Effectiveness

We balance feature requirements with production costs through a streamlined deep drawing process that maintains the required functionality.

Sustainability

We guarantee environmentally friendly manufacturing practices by using recycled aluminium to retain a sustainability profile.

Improved fuel efficiency and performance: 

Lightweight aluminium car bodies help vehicles use less fuel and go further.

Increased range and payload capacity: 

Lighter aircraft parts allow them to carry more cargo or fly longer distances.

Reduced maintenance costs: 

Corrosion-resistant aluminium components require less maintenance than materials like steel.

Enhanced aesthetics: 

We do aluminium polishing to improve the appearance of the deep drawing component.

Environmental benefits: 

Using recycled aluminium reduces energy consumption, material cost and pollution.

Design flexibility: 

Bending aluminium is fun because we can create unique shapes for you. Its high formability becomes useful for body panels, engine parts, and structural components.

Improves engine cooling

Better heat dissipation helps keep the engine cool and components reliable.

Regulate building temperature

Through reflectivity, aluminium deep drawn components can regulate energy consumption.

Shatterproof

Enhances safety and reduces transportation costs.

Long Lasting

Protects food from contamination and extends shelf life through high conductivity.

Recyclable

Promotes sustainability and reduces environmental impact.

Highly Formable

Aluminium enables diverse container shapes and sizes.

Medically Safe

It is biocompatible, sterilizable and conductive. Its high Strength-to-weight ratio ensures reliable performance.

At JCL, metal bending is our art form. We know quality starts with the very foundation: The materials we use.

Quality Aluminium

We select high-grade deep drawing aluminium alloys known for their:

• Exceptional Formability: Our chosen alloys are made explicitly for deep drawing. They stretch and flow into complex shapes. Expect no tearing or cracking.

• Superior Strength: Our range of alloys is strong enough to match all your needs.

• Corrosion Resistance: NO environmental degradation. Your components last for years to come.

Precision Deep Drawing

Next up, we deploy cutting-edge deep drawing techniques:

• Advanced Tooling: Our in-house team designs and manufactures custom tooling. So, you get the exact component geometry in the perfect fit.

• Controlled Forming: We give you advanced presses with great forming control. The aluminium deep drawn component has consistent wall thickness and dimensional accuracy.

• Multi-stage Deep Drawing: Our multi-stage metal stamping techniques create the most complex geometries.

• Quality Control: We monitor every step so your components meet the highest standards every time.

Material Grades:

• 5xxx Series:

• Excellent formability and corrosion resistance (5052, 5754)

• High strength and weldability (5083)

• 6xxx Series:

• Strength and hardness (6061, 6101)

• Good corrosion resistance (6063)

• Other Materials:

• High conductivity aluminium (1050)

• Bi-metal composites (aluminium clad with steel)

Here is a table summarising some common aluminium grades and their ideal applications, along with images:

• Standard sizes: Round blanks, Rectangular blanks, Maximum depth

• Tolerances: Thickness, Wall thickness, DimensiCustomisationion: Depending on project requirements, we offer custom sizes, shapes, and depths.

Surface Finishes:

• Anodising: Improves corrosion resistance, wear resistance, and aesthetics (various colours available)

• Painting: Provides additional protection and decorative options (high-gloss, textured, etc.)

• Electropolishing: Polishing aluminium gives the metal a smooth, reflective surface that is best for medical or fancy applications

• Brushing: Creates a textured finish for aesthetic appeal and improved grip

Testing and Certifications:

• ISO 9001: Quality management system certification

• IATF 16949: Automotive industry quality management standard

• Custom testing: We can perform specific tests based on your requirements